Manufacturing & Distribution
Car wash machines and related products
Electronic products (Contec Co., Ltd)
The mini load AS/RS post and beam type wide truss rack is suitable for holding containers. Compared to arm-type racks, the number of trusses has been reduced to about one fifth, greatly improving workability. Also, reducing the number of parts by about 70% and making them more lightweight has contributed to a reduction in environmental impact during production.
The H-P10 model is a high-performance mini load AS/RS for multi-tenant storage. Using special transfer devices enables loads to be stored and retrieved simultaneously, thereby decreasing overall transfer time. Further, changing the frame structure from two masts to one has greatly reduced weight. Additionally, power consumption has been reduced by 27% compared to conventional models.
Smart Stocker Quattro is a high-throughput mini load AS/RS with a large storage capacity. An improved drive system enables fast acceleration and deceleration. By simultaneously transferring items with two independent vertical lifting transfer machines, the system has significantly improved capacity over conventional systems. In addition, the efficient operation of the two transfer machines reduces the number of crane operations per cycle. Power consumption has been reduced by 13% over conventional automated storage systems.
Double-deep configurations have been added to this high-throughput AS/RS (certified in fiscal 2014) that has a shuttling vehicle positioned on each rack level. Loads can be stored double deep onto a shelf for improved storage efficiency. Compared to automated storage systems with a double-deep configuration that use stacker cranes, this system can reduce power consumption by approximately 85% per cycle.
When combined with an automated warehouse system, the Sorting Transfer Vehicle forms an integrated transport system with high capability. A refined frame structure with fewer control boxes results in 9% lower weight, and the use of high-efficiency motors realizes a 10% reduction in electricity consumption and a 10% reduction in CO2 emissions and energy consumption compared to earlier models.
Designed mainly for continuous operation at delivery centers of the parcel delivery and mail order industry, this goods-to-person picking system ensures high-throughput of high-frequency items. While processing power is about twice as high as earlier models, the number of parts has been reduced by 59% and the weight by 31%. This results in a 9% reduction in electricity consumption, and a 21% reduction in CO2 emissions and energy consumption compared to earlier models.
The R-series S/R machine is a stacker crane that stores and retrieves pallets into and from racks. The technologies implemented on the R-L10 model S/R machine, which was certified as an eco-product last year, has now been spread to all R-series models. Its refined frame structure and use of premium efficiency motors contribute to a 6% reduction in electricity consumption, and a 5% reduction in CO2 emissions and energy consumption compared to conventional models.
The seismic damping rack is one of our anti-seismic products. In the event of an earthquake, the seismic damper units installed at the top of the racking structure absorb the seismic vibrations, which prevents the stored items from falling off the racking. Changed from the conventional arrangement, the dampers are now at the center of the S/R machine aisle. This modification has led to a decrease in the required number of dampers, and an increase in rigidity that has also brought a about decrease in size of the beams of the damper unit. These factors add up to a 20 % decrease in weight, and a 19 % decrease in CO2 emission and energy consumption.
The S/R Machine (R-L10) is a stacker crane that stores and retrieves pallets, up to 1 ton, into racks up to 15 meters. By making the frame lightweight and adopting premium efficiency motors , energy consumption was reduced 8% compared to standard models. The frame structure was also redesigned and the amount of wiring was reduced, leading to a 10% decrease in the number of parts.
The Bolt-up Rack, which uses rivets and bolts to hold parts together, is used mainly as storage racks for automated warehouses. By remodeling the columns, the rack can now be installed in high-rise automated warehouses, which were traditionally welded structures, decreasing weight by 10%. In addition, by not welding, energy used during fabrication was reduced by 30%. In addition, shipping can now be done with the brackets removed, decreasing the number of trucks used and emission of CO2 by about 60%.
The Shuttle Rack is a mini load AS/RS that operates with a vehicle on each rack level. The system stores and retrieves containers and cardboard boxes at high speeds and is used for picking or sorting for shipping. Thanks to a major redesign, the shuttles are now 36% lighter than before. This helps to reduce electricity consumption.
An AS/RS for storing long objects such as steel beams and timber. Using a customized lightweight pallet, the materials are transferred and stored lengthwise to realize a more lightweight system. The crane incorporates a push-pull method for transferring materials to minimize the moments created during transfers and reducing crane weight by 15%. In addition, by using resin that is applied onto the rack's beams to support the pallets at points, the system weight was reduced by 60% compared to traditional systems. Through these efforts, not only was energy consumption reduced, the environmental impact from manufacturing the system was also decreased.
The Motor Roller Conveyor is ideal for conveying containers and cardboard boxes. Energy consumption is reduced by about 20% by placing rollers that contain highly efficient brushless motors at intervals and activating the motors at the necessary locations when needed. The system is also lightweight, as the number of parts has been decreased. In addition, the system does not use an air supply and essentially produces no noise, improving the work environment.
Daifuku's mini load AS/RS is appropriate for the storage and retrieval of items in containers and cardboard boxes and is widely used in distribution centers and factories of various industries, as a system designed to promptly and accurately supply "necessary items in the right quantities where and when required." Daifuku upgraded the mini load AS/RS, reducing the weight by 15%. The motor size was also decreased, helping reduce electricity consumption.
CLS-50ⅡECO is an AS/RS that stores hoops containing semiconductor wafers. By adding a charging function to the conventional S/R machine, the regenerative power generated during deceleration and descent can be stored and used during acceleration and ascent, decreasing power consumption by 10%.
This system transports glass cassettes in 10.5G flat panel display (FPD) production lines. The structure of the conventional model was overhauled, and the number of parts was reduced by 10% while maintaining performance, the weight was reduced by 17%, power consumption was reduced by 28% and CO2 emissions were reduced by 27%. In addition, by changing the rail construction, the turnaround time was reduced as was the environmental impact during installation.
This product expands the power supply range of the non-contact power supply system HID used in transport systems for semiconductor manufacturing cleanrooms. Improving the distribution board enabled a greater power supply capacity of 1.5 times by setting the inductive wire to 500 m, which is longer than the conventional model. Fewer panels are needed, and power consumption is reduced accordingly.
The Mechanical Centering System serves to correct the position of the transfer cassette that has been lowered by a crane in front of the glass processing equipment. It is designed for use in flat-panel display production plants with automated warehousing. The positioning unit is driven mechanically by a compressed spring system that eliminates the need for motors or compressors. As a result, power consumption is reduced by 93%, parts count by 22% and weight by 41%.
The Clean Space Carrier is an overhead monorail system used in cleanrooms for the production of flat-panel displays. Compared to standard systems, the carrier speed was increased from 120 m/min to 180 m/min, a 50% increase. Acceleration was also increased 30% from 0.06G to 0.08G and deceleration was increased 150% from 0.06G to 0.15G. These improvements led to a decrease in the number of carriers needed in a system. In addition, the carrier increased energy efficiency by using energy produced during deceleration. These efforts led to a 16% decrease in energy consumption and 43% decrease in waste.
The Cleanway is a cleanroom transport system for semiconductor factories. In addition to decreasing weight compared to conventional models, the motor control was upgraded, increasing travel speeds from 200 m/min to 300 m/min. By increasing the capabilities of the system, the number of carriers is reduced, decreasing energy consumption and waste by 5%.
The MMHS combines transporting and storing functions and makes effective uses of ceiling space in a cleanroom. This decreases power consumption compared to conventional systems that separate the transport and storage functions. Transfer points can be moved flexibly, which cuts the number of parts replaced during layout changes, making the system highly reusable.
Overhead monorail system used in cleanrooms for the production of flat-panel displays. The Clean Space Carrier, which transports flat-panel displays, moves 50% faster than conventional systems by optimizing the rotational speed of motors with improved speed drive controls, increasing the transport capacity. This enables a reduction in the number of carriers, which in turn decreases the amount of energy used. In addition, the efficiency of the HID non-contact power supply system was improved, leading to a total of 16% reduced power consumption.
A large number of the Clean Stocker storage systems have been used for cleanrooms, a dust-free environment where flat-panel displays are manufactured. We enhanced energy conservation by upgrading the HID non-contact power supply system, with the aim of significantly reducing overall power consumption, while adding a regenerative charging capability. As stacker cranes require a tiny but constant trickle of power in standby mode, the upgraded Clean Stockers use the regenerated power to further save energy.
Daifuku updated the controllers used on the Flexible Drive System. In addition to its original functions, a review of the model’s structure resulted in the optimizing of the drive system, reduced wiring, and reduced size and weight. Power consumption was also reduced by 11%, parts count by 47% and product weight by 43%. In addition, use of non-contact parts to extend its service life is increasing.
A tablet computer-type control panel for automobile production line transport systems has been added to the product lineup. The tablets, which allow both monitoring and operational control, are only 1/6 the size and 1/3 the weight of fixed control panels and use 70% less energy.
This trolley lift system uses a newly developed drive unit. The weight of the lift mechanism is 45% lower than with earlier models, and power consumption is reduced accordingly. Simple construction means that 43% fewer parts are needed, thereby contributing to the conservation of resources.
With the previous lineup of floor type flexible drive systems, the smallest model was rated for 500 kg. We have now added a 150 kg transport model suitable for lightweight objects such as bumpers and doors. By reducing the capacity of the friction drive motor, power consumption when transporting objects with 150 kg or less has been reduced by about 40% compared to conventional systems. In addition, the structure of rails and trolleys has been drastically redesigned for a weight reduction by 45%, which also helps to conserve resources.
The SPDR (pronounced “spider”) stores and sorts a variety of cases used in parts logistics. As it does not use racks like conventional AS/RS, it can effectively be applied in limited spaces, contributing to resource saving. In addition to freely handling stacked cases, the system efficiently picks stacked cases and was made lightweight, making it an energy efficient system. By using a transmission belt to move, the system operates quietly, improving the work environment, and is easy to maintain.
A load bar turn was incorporated into the Flexible Drive System (FDS), allowing the carriers to switch directions efficiently. The FDS is used to convey vehicle bodies on assembly lines and can be ridden by workers as they work on the vehicle. The carrier was split into three sections and are joined with a load bar that has an articulating mechanism. The carrier is able to separate and turn, looking like an open fan, eliminating the need for a turn table. This greatly reduced the required energy, weight and the number of parts. In addition, the carriers can be completely separated to be shipped, increasing transportation efficiency.
The ECO POWER ASSIST system reuses the energy generated from the deceleration of motors and then temporarily stored in condensers, which are storage-effective and befitted for rapid charge/discharges. By incorporating this system into lifts and shuttle-type vehicles, the system cuts energy consumption by up to 28%.
Unlike conventional chain conveyor systems, the E-DIP carrier flexibly adjusts the vehicle body angle while immersing and removing it from the dipping tank. In doing so, the E-DIP improves the coating quality, reduces liquid lost from the tank, and helps prevent liquid waste due to inadvertent mixing with other liquids. The E-DIP also enables smaller tanks, which shortens conveyor lines, and actively uses reusable materials.
A minor change, the Prost Coat―a new type of coating―is now available with the Fabrica NEO. The application of the industry’s only inclined and split side-brushes makes it possible to clean under the rear spoiler. In addition, the Fabrica NEO also boasts other systems for washing the lower and under sections of vehicles, including the industry's first wheel cleaning that uses high-pressure water and a brush, and optimal cleaning of the undercarriage according to the vehicle length. In terms of environmental friendliness, the Fabrica NEO has significantly better corrosion and weather resistance by using highly corrosion-resistant galvanized steel sheets for the frame. The system consumes less water, and environmentally safe liquids are used as standard.
A minor change, the Prost Coat―a new type of coating―is now available with the Avante NEO. This uses newly developed brushes for more intensive cleaning, and drying performance has also been improved. The range of functions and options available has also been expanded. In terms of environmental friendliness, the Avante NEO ensures significantly better corrosion and weather resistance by using highly corrosion-resistant galvanized steel sheets for the frame. The system consumes less water, and environmentally safe liquids are used as standard.
The Zechs adds a sixth brush, front side brush, which targets the rear and rear sides of the vehicle, reducing the distance the brushes needs to move. By reducing materials compared to conventional models and eliminating the need for a transport track, we achieved a CO2 emissions reduction of 15% and an energy consumption reduction of 14%.
Our world-leading expertise in roller conveyor technology refined over the years ensures the industry’s highest throughput combined with outstanding washing and drying performance. In terms of environmental friendliness, we ensure significantly better corrosion and weather resistance by using highly corrosion-resistant galvanized steel sheets. The system consumes less power and water, and supports the use of environmentally safe liquids.
The Camion Custom system features vehicle height sensors and optimized brush control to achieve an industry-leading washing time of only four minutes for a 10-ton truck. Improved operation convenience and quicker washing significantly reduce the load of the driver. The system consumes less power and water, and supports the use of environmentally safe liquids.
The Twinfect Feat is the industry's only car wash system that completely separates the washing and drying functions to achieve impressive throughput. Besides improving washing and drying performance, the newly developed glass type coating function that is installed as part of the standard configuration shortens the time required for coating by 20%. In terms of environmental friendliness, we ensure significantly better corrosion and weather resistance by using highly corrosion-resistant galvanized steel sheets for the frame. Lower power and water consumption as well as the use of environmentally safe liquids also demonstrate our concern for the environment.
The Twinthru Luke uses newly developed brushes for more intensive cleaning, and drying performance has been improved as well. The range of options available has also been expanded. In terms of environmental friendliness, we ensure significantly better corrosion and weather resistance by using highly corrosion-resistant galvanized steel sheets for the frame. The system consumes less power and water, and environmentally safe liquids are used as standard.
The Fabrica is able to wash underneath rear spoilers using the industry-first “inclined and separable side brush.” The model also incorporates new features, including high-pressure hoses and a brush to clean wheels and an under-body wash that functions according to the length of the vehicle. It is built with a highly corrosion resistant steel frame. In terms of environmental friendliness, we ensure significantly better corrosion and weather resistance by using highly corrosion-resistant galvanized steel sheets for the frame. The system consumes less power and water, and environmentally safe liquids are used as standard.
The Avante uses a newly developed brush that thoroughly washes vehicles, along with other accessories that also have increased washing capabilities, as well as a side nozzle for drying smaller vehicles. The machine incorporates the newest features and options to meet every driver’s needs. It is built with a highly corrosion resistant steel frame. In terms of environmental friendliness, we ensure significantly better corrosion and weather resistance by using highly corrosion-resistant galvanized steel sheets for the frame. The system consumes less power and water, and environmentally safe liquids are used as standard.
By using the industry-first "inclined and separable side-brush," the Flare is able to wash beneath rear spoilers, which was not possible with previous machines. In addition, the sensors were enhanced to increase the washing performance of vehicle accessories and vehicle throughput.
The Flare is also eco-friendly, using 41% less water during high-speed washing speeds and using LED lightings in its front mask, which reduce nighttime standby electricity consumption by 14%. It also uses biodegradable detergent that has a reduced volume of normal-hexane extract.
The Grossa greatly decreased the washing time to 85 seconds per vehicle. The diameters of the brushes were also enlarged to further enhance washing performance.
The Grossa is also eco-friendly, using 41% less water during high-speed washing speeds. It also uses biodegradable detergent that has a reduced volume of normal-hexane extract.
The Twinfect Force boasts a 20% improvement in its washing throughput while increasing cleaning capabilities. Also, washers are completely separated from dryers, which enables higher efficiency in drying the washed cars. In addition, the machine is eco-friendly, using only 36 liters of water per vehicle at normal washing speeds and LED lightings in its front mask, which reduce nighttime standby electricity consumption by 18%. It also uses biodegradable detergent that has a reduced volume of normal-hexane extract.
The Twinthru Arento boasts a 20% improvement in its washing throughput while increasing cleaning capabilities. The machine is eco-friendly, using only 36 liters of water per vehicle at normal washing speeds and LED lightings in its front mask, which reduce nighttime standby electricity consumption by 18%. It also uses biodegradable detergent that has a reduced volume of normal-hexane extract.
The Euros is an environmentally friendly gate-type car wash machine with improved cleaning and drying capabilities. It features a washing throughput of 85 seconds per vehicle, the fastest gate-type car wash machine, and a reduced machine size by shortening the rail length by 0.5 meter. The machine uses a large keypad with an LCD screen to make it easier to operate. The machine uses only 40 liters of water per vehicle at normal washing speeds while using 31% less power than conventional machines. It also uses biodegradable detergent that has a reduced volume of normal-hexane extract.
The Granada, an environmentally friendly drive-through car wash machine, boasts a 30% improvement in its washing throughput and uses more sponge brushes, which increases cleaning capabilities while producing less noise. From an environmental standpoint, the Granada uses only 34 liters of water per vehicle, the industry's lowest amount at regular operating speeds. In addition, the Granada uses LED lighting in its front mask, which reduces nighttime standby electricity consumption by 14%, and is equipped with an eco-friendly mode that reduces electricity usage by about 25%. It also uses biodegradable detergent that has a reduced volume of normal-hexane extract.
The GSPECT, an environmentally friendly gate-type car wash machine, uses only 41 liters of water per vehicle at regular operating speeds while maintaining the same cleaning capabilities. Also, by redesigning the entire machine, the size of the machine was reduced as well as the rail length, which was shortened by 0.5 meters compared to normal machines to 7.8 meters.
This is a USB 2.0 compatible unit with expanded capabilities for analog signal input from PC USB ports. Along with increasing the number of I/O points compared to conventional units, adjustments made to the parts and circuit configuration reduced power consumption by 21%. In addition, a 14% reduction of packing material weight contributes to resource conservation.
An LCD integrated panel computer equipped with a 10.1-inch (WXGA 1280×800) touch panel display. By carefully selecting the installed interface and limiting it to the minimum required features such as 1000 BASE-T, USB 2.0 and audio, power consumption was reduced by 46%, weight by 81%, and the number of parts by 59%.
This compact box computer uses the 7th generation Intel® Core™ processor series for high processing capacity. The parts and circuit configuration have been overhauled for thorough energy savings, and the casing was redesigned from the ground up for a power consumption reduction of 27% and a design that is 26% lighter.
This micro converter has a 2KB transmission/reception buffer memory that reduces the CPU load and converts a USB port on a computer to a GPIB communication port conforming to IEEE 488.2. Optimized circuit design and component materials result in a 13% lower power consumption and 13% fewer parts compared to earlier models.
This compact, high-performance factory automation computer uses the 6th Generation Intel® Core™ processor series. The CPU capacity has been boosted 1.8 times, and the product specifications and structure were redesigned for a power consumption reduction of 7% and a design that is 23% lighter compared to earlier models.
The affordably priced terminal enhances system design flexibility by freely allowing configuration of the necessary signal input and output functions. This makes it easy to build a network-based remote monitoring system using a wide range of computers as a host. Simple construction and optimized functionality result in 52% lower weight, 35% lower power consumption, and 64% less packing material as compared to earlier models.
Rated for operation over a wide temperature range (-20℃ to +60℃), this USB connection unit makes it possible to add four serial ports to a computer. Optimized circuit design and more compact enclosure result in 47% lower volume, 38% lower weight, 55% lower power consumption, and 68% less packing material compared to earlier models.
This highly compact switching hub supports operation over a wide temperature range from -20℃ to +60℃ and is mountable in a 35 mm DIN rail. Thanks to circuit optimization, the unit consumes 45% less power than the predecessor product, and the improved heat dissipation design enables more compact dimensions (32% reduction). Redesigned packaging results in a reduction of 52% by volume and 24% by weight and thereby contributes to the conservation of resources.
This compact power-saving device is designed for measurement and information display in systems that combine solar cells and lithium ion batteries. Unlike conventional systems that are configured with a general-purpose computer, the new product utilizes a dedicated all-in-one measurement controller, realizing an amazing 91% reduction in power usage, 81% weight reduction, and 96% reduction in packaging material.
This Slave Module realizes high-speed real-time operation in accordance with EtherCAT, a global standard for real-time communications. It provides a dedicated high-speed expansion bus that supports real-time control of a wide range of I/O combinations (including digital and analog I/O). The circuitry has been optimized for EtherCAT functionality, resulting in 41% lower power consumption than with conventional systems, along with a 30% weight reduction.
The BX-320 is a small, high-performance industrial PC, which can fit on the palm of a hand, with an Intel Quad Core Atom processor that can be installed on a 35 mm DIN rail. For cooling efficiency, the heat sink and other features were structured with the optimal design, decreasing weight by 14%. In addition, energy consumption was decreased by 2%, despite having a high-speed CPU, with total decrease of 11% if increased power consumption by the CPU is not included. Packaging was also redesigned, cutting packaging volume by 69% and weight by 33%.
The M2M Controller is a compact device for remote monitoring and controls that combines a variety of I/O functions, including digital and analog input/output. By combining the I/O functions, which conventionally required multiple I/O devices for one system, electric consumption was decreased by 34% and weight was reduced by 37%.
The SolarView Compact measures solar power generation and displays and saves data on a small console. By switching from a Windows-based computer to a specialized measuring device based on a microcomputer, energy consumption was cut by 99% and weight was reduced by 91%.